Comprehensive Machine Shop Services
Across the Pacific Northwest Specializing in Equipment Repair, Custom Manufacturing, and Engineering Solutions. With expansive facilities, advanced machinery, and experienced technicians, we are capable of handling large-scale industrial projects while delivering the personalized service and rapid response that your business demands.
Our Industrial Repair Services
1. Equipment Repair and Performance Upgrades
We specialize in industrial equipment repair and performance enhancements, delivering cost-effective solutions that ensure your machinery operates at peak performance. From routine maintenance to emergency repairs, our team approaches each project with a focus on engineering excellence and reliability. We have the capacity to handle large and complex repairs, ensuring minimal downtime and long-lasting results. Our machine shop is fully equipped to work on components of all sizes and configurations.
- Capacity Highlights:
- Turning: Up to 80” diameter and 500” long
- Vertical turning: Up to 110” diameter
- Horizontal boring and milling: Up to 40,000 lbs.
2. Engineering and Design Solutions
At PDS Balancing, we integrate engineering solutions into every step of our process. Our experienced engineers provide in-depth analysis, reverse engineering, and custom design services to enhance your equipment’s performance and reliability. Whether you need new components designed from scratch or existing machinery modified to meet updated specifications, our team ensures precision and accuracy at every stage of the project.
- Engineering Capabilities Include:
- Failure analysis and troubleshooting
- 3D CAD modeling and custom component design
- Dimensional inspection and reverse engineering
- On-site measurement and verification
3. Custom Manufacturing and Fabrication
From one-off parts to complex assemblies, our machine shop specializes in custom manufacturing for a wide variety of industrial applications. We work with a broad range of materials and can fabricate everything from precision turbine shafts to large-scale gearboxes. With our skilled machinists and state-of-the-art equipment, we can manufacture new components to OEM specifications or beyond, ensuring high performance and durability.
- Specialties Include:
- Custom shaft manufacturing and repair
- Turbine components, gearboxes, and press rolls
- Complex assemblies and prototypes
4. Thermal Spray Coating
Our thermal spray coating services provide a fast, cost-effective way to restore worn-out equipment and critical surfaces. Using advanced arc thermal spray technology, we apply high-performance coatings that resist corrosion, erosion, and wear, extending the life of your components and restoring them to OEM or better specifications. This service is ideal for industries such as wind power, hydropower, aerospace, and heavy equipment manufacturing.
- Coating Features:
- 420 Stainless Steel coating for durability and strength
- Suitable for high-compression and corrosion-prone environments
- Cost-effective restoration compared to full component replacement
5. Precision Grinding and Machining
Our precision grinding services are designed to meet the highest standards of quality and accuracy. Whether it’s roll grinding, superfinishing, or honing, we ensure your components meet critical tolerances and surface finish requirements. Our skilled machinists meticulously measure and verify each step of the grinding process, ensuring consistent results and optimal performance for your equipment.
- Capabilities Include:
- OD grinding: Up to 44” diameter and 320” length
- Precision roll grinding and balancing
- Superfinishing and honing for optimal surface finishes
6. Dynamic Balancing
Proper balancing is critical to the longevity and performance of rotating equipment. Our dynamic balancing services correct imbalances in components such as rolls, turbines, rotors, and shafts, reducing wear and vibration while improving overall efficiency. We utilize advanced balancing machines capable of handling components up to 100” in diameter and 600” in length, ensuring your machinery operates smoothly and reliably.
7. Precision Machining Services
PDS Balancing’s precision machining services are designed to meet the most exacting requirements in terms of accuracy, tolerances, and surface finishes. Our highly skilled technicians use the latest CNC and manual machining equipment to deliver precision parts and components that meet your specifications.
- Capabilities Include:
- CNC turning and milling
- Vertical and horizontal boring
- Close-tolerance machining and finishing
8. Shaft Manufacturing and Repair
Shafts are critical components of many industrial machines, and when they fail, it can bring your operations to a standstill. Our team specializes in both the repair and manufacturing of shafts for a wide range of applications. We ensure that every shaft we produce or repair meets the highest standards of quality and performance, with quick turnaround times to minimize your downtime.
Why Choose PDS Balancing?
Advanced Machinery and Skilled Technicians: Our state-of-the-art machine shop and expert team of machinists and engineers ensure your projects are completed with precision and quality.
End-to-End Service: From initial design and engineering to final repairs and installation, we manage every aspect of your project with a focus on delivering the best results.
Fast, Reliable Turnaround: We understand that downtime is costly, which is why we offer rapid response and efficient service to keep your equipment running smoothly.
Comprehensive Solutions: Whether you need emergency repairs, routine maintenance, or custom fabrication, PDS Balancing offers a full suite of industrial repair and manufacturing services tailored to your needs.