Over 20 Years of Expertise in Custom Roll Design and Fabrication
Whether you require a new roll design, a duplicate of an existing roll, or a spare roll to keep your operations moving, our skilled engineers and machinists can fabricate precision rolls to your exact specifications—whether or not you have OEM drawings. With a focus on quality and precision, we partner with our clients from initial design through final production, ensuring reliable and durable results.
Comprehensive Roll Manufacturing Services
At PDS Balancing, we offer a full range of roll manufacturing services that provide you with everything you need to keep your production running smoothly. Our services include:
Custom Roll Design and Engineering
Our engineering team works closely with you to design rolls that meet your specific operational requirements. We use advanced CAD software to develop detailed drawings and ensure that every aspect of the roll is optimized for maximum performance. With extensive experience in reverse engineering, we can duplicate or enhance the performance of existing rolls, even without original manufacturing prints.
In-House Manufacturing and Fabrication
From simple to highly complex rolls, our in-house team handles the entire manufacturing process. We utilize state-of-the-art equipment and precision machining techniques to fabricate rolls that meet or exceed OEM specifications. Each roll undergoes rigorous testing and quality control to ensure it will perform optimally in your production environment.
New Roll Manufacturing
We manufacture a wide variety of rolls, including calender rolls, press rolls, wire rolls, felt rolls, coater rolls, and more. Whether you need a roll replacement or a new roll for a different application, we provide comprehensive services, including stress calculations, vibration analysis, and critical speed calculations, ensuring that every roll is built to last and perform reliably under load.
Roll Design and Engineering
Our team of experienced engineers goes beyond standard roll design. We ensure that every roll we manufacture is optimized for durability and performance, taking into account the unique demands of your application. We back up our design recommendations with comprehensive engineering analysis, including:
- Shell Stress and Deflection Calculations
- Bearing Life Calculations
- Critical Speed and Vibration Analysis
- Endurance Limit Calculations
- Finite Element Analysis (FEA)
Whether it’s increasing the lifespan of your rolls, reducing downtime, or improving efficiency, we tailor each roll design to your specific production goals.
Types of Rolls We Manufacture
PDS Balancing has the capabilities to design and manufacture a wide range of rolls for various industries, including:
- Calender Rolls
- Press Rolls
- Coater Rolls
- Size Press Rolls
- Breaker Stack Rolls
- Wire Rolls
- Felt Rolls
- Breast Rolls
- Reel Spools
- Couch Rolls
Each roll is fabricated to the highest standards, using advanced techniques to ensure long-lasting durability and reliable performance.
Why Choose PDS Balancing for Roll Manufacturing?
20+ Years of Expertise: With decades of experience in custom roll design and manufacturing, PDS Balancing has the knowledge and technical capabilities to produce rolls that meet even the most complex specifications.
End-to-End Solutions: From engineering to final production, we manage the entire process in-house, ensuring seamless communication and superior quality control.
Advanced Technology: Our state-of-the-art facilities and cutting-edge manufacturing equipment allow us to produce rolls with the highest precision and consistency.
Rapid Response and Minimal Downtime: We understand that time is money. That’s why we offer 24/7 rapid response services to ensure minimal disruption to your operations.
Custom Tailored Rolls: Whether you need a simple roll replacement or a custom-engineered roll for a unique application, we deliver precision solutions tailored to your exact needs.
